MT-Plant Consulting Services in the field of process engineering

We provide comprehensive assistance throughout every stage of implementing your procedure. Whether it involves transitioning your process from laboratory experimentation to an initial pilot plant, or scaling up from the pilot plant to full-scale production, we offer unwavering support. Additionally, we lend our engineering expertise to refine and enhance your process within laboratory settings. From conceptualization to realization, we meticulously plan process plants, whether it be establishing new facilities or optimizing existing ones. Our commitment extends to seeing your project through to completion, including providing support during commissioning and beyond. With our dedicated involvement, your project receives thorough and expert guidance at every step of the way.

- Conducting batch and processing process development.
- Serving as a specialist planner for process engineering, contributing to the planning of process plants.
- Creating flow schemes, including basic flow schemes and procedural flow schemes such as Process Flow Diagrams (PFDs) and Piping and Instrumentation Diagrams (P&IDs).
- Developing measurement, control, and automation concepts to optimize process efficiency.
- Generating energy and mass balances to ensure effective resource utilization.
- Specifying and selecting apparatus, equipment, fittings, and instruments tailored to project requirements.
- Facilitating Hazard and Operability Studies (HAZOPs) to identify and mitigate potential hazards.
- Designing pilot plants and overseeing scale-up processes.
- Enhancing capacity through process debottlenecking and improving product quality.
- Optimizing energy, water, and resource consumption in existing processes to minimize environmental impact and maximize efficiency.

The initiation and optimization of process plants.

The realization of anticipated benefits and the return on investment only occur once production commences in the plant. Timely initiation of regular operations post-construction hinges upon meticulous preparation and execution of commissioning activities. Expertise in process engineering is paramount for the successful operation of a process plant, as it enables proficient regulation of operating parameters by comprehensively understanding the underlying processes. Our seasoned commissioning engineers, equipped with appropriate training and experience, oversee both cold and hot commissioning phases of your plant, ensuring seamless coordination with your operational requirements.

• Facilitating and leading commissioning and coordination meetings to ensure seamless execution.
• Tracking costs and progress to maintain project efficiency.
• Revisiting and refining schedules as necessary to meet project timelines.
• Strategizing and overseeing cold operations, as well as commissioning at scale.
• Arranging and monitoring service trips to address any operational issues.
• Providing comprehensive training and guidance to company employees for effective plant operation.
• Assisting in the smooth handover of the plant to operational teams.
• Supporting the acquisition of operating permits and ensuring compliance with regulatory requirements.
• Contributing to functional qualification processes (OQ) to verify system performance.
• Coordinating with authorities for inspections and acceptance procedures.
• Identifying defects and implementing corrective measures to maintain operational integrity.