Transforming ideas into actionable projects.

The basic design phase is where the conceptualized ideas for process engineering plants evolve into actionable projects. Our engineers possess profound expertise in the essential discipline of process engineering, which is pivotal for crafting cost-effective and secure plant designs. Working collaboratively with your team, our engineers will execute design planning, conduct calculations, and develop diagrams. They will also outline the project's progression, enhance the cost estimate, and assess its profitability. With a solid foundation of information, your investment decision – the crucial step before committing to significant procurement liabilities – is well-supported.

 The fundamental design phase establishes a robust foundation for implementing the system and facilitates the investment decision. MT-Plant Consulting formulates technical specifications, devises the plant layout, scrutinizes material and energy flows, provides cost estimates, and ensures compliance with regulatory plant requirements.Our services encompass:
- Mass and energy balances
- Pipeline and Instrument Flow Diagrams (P&Is)
- Conceptualization of measuring, regulating, and controlling systems
- Material compatibility analysis
- Pipe classes
- HAZOP Risk Analysis
- Process Engineering Specifications for Equipment
- Mechanical Specifications for Equipment
- Equipment lists
- Piping drawings
- Layout plans
- Cost estimation with a range of -10% to +25% (CAPEX and OPEX)
- Procurement and Execution Strategy
- Project planning and scheduling
- Project organization
- Investment proposal submission

Process and Instrumentation Diagrams (P&IDs) and Flow Schematic

The pivotal document in design planning is the Process and Instrumentation Diagram (P&ID) flowsheet. This representation outlines the conceptual design of the appendix, serving as a guide for implementing specific procedures. The P&I flow diagram illustrates the planned integration of equipment, fittings, and instruments within the plant, showcasing their interconnections through pipelines. Moreover, it delineates control loops, alarms, and circuits utilized for managing specific process engineering procedures.
Within the P&I flow diagram, each planned component is clearly identified using a systematic labeling system. Coupled with various lists and specifications, a comprehensive overview of the plant's process engineering design emerges. Additionally, the P&I flow diagram serves as a tool for Hazard and Operability (HAZOP) analysis, ensuring the system's functionality and safety meet the specified requirements. We adhere to established standards when creating your P&ID flow diagram:
- EN ISO 10628 (Flow diagrams)
- EN 62424 (Measuring points and instrumentation)
- DIN 2403 (Flow substances)